Recently, the 1 million t/a ethylene project of Sinopec Zhenhai Refining & Chemical Company (ZRCC), built by SNEI’s Storage Tank Engineering Branch Company, is awarded 2011-2012 gold medal of national high-quality project, the highest award in the construction sector. The full-pressure chemical storage tank farm of the 1 million t/a ethylene project of ZRCC, for which SNEI’s Storage Tank Engineering Branch Company undertook the construction work, is the only U&O work for which the application was submitted for the plant, which has made great contribution to the award winning by the project.
The full-pressure chemical storage tank farm of the 1 million t/a ethylene project of ZRCC includes 19 spherical tanks and associated works, among which, China made low-temperature spherical tank material is used for the first time for 5 spherical tanks. Total installed tonnage of the 19 spherical tanks is 6444.6t, total linear meter of weld is 10394.3m. Prior to commencement of the project, detailed quality awareness orientation and technical quality and HSE clarifications were made for every personnel entering the site by utilizing the “Spherical Tank Assembly Manual”, “Spherical Tank Welding Manual”, “Spherical Tank Heat Treatment, Scaffolding Manual” of the Storage Tank Engineering Branch Company, in order to align the quality management objectives of “high standard, stringent requirement, leading role and first class”. During the construction for spherical tanks, the project management team strictly followed the process discipline, particularly for the 5 cryogenic spherical tanks, the project management team conducted special monitoring and control particularly in terms of welder skill, WPS, welding parameter control, post-weld temperature, etc. Construction quality of the spherical tanks is always maintained at a high level. Totally 38019 films were taken for the 19 spherical tanks, one-time pass rate is 99.4%, among which, Class I film is 98.2%, which sets the new record in China. Installation for the 19 spherical tanks features fast progress and good quality, which sets an example for similar works in the entire ZRCC, and SNEI is awarded by Owner as an “Excellent Contractor for 100-Day Campaign”.